sensor parts stamping service

Precision Metal Stamping & Forming Solutions

Supporting automotive, sensor and industrial applications with stamped terminals, brackets and custom metal components.

Stamping Service

Stamping Capability

Precision metal stamping solutions for sensor terminals, shielding components, and structural metal parts with stable mass production capability.

sensor parts stamping service

Stamping Service

Technical Advantages

High-Speed Precision Stamping
High-speed stamping presses ensure stable forming accuracy andconsistent mass production forautomotive terminals and metal components.
Plating Quality Control
Strict plating inspection and process control ensure stable conductivity, corrosion resistance, and automotive-grade reliability.
Burr & Section Control
Fine blanking and precision tooling minimize burrs and improve section quality for insert molding and assembly applications.
In-Die Functional Integration
Supports in-die riveting, staking, bending, and forming toreduce secondary processing and improve productionefficiency.
Engineering Support & Fast DFM
Rapid DFM feedback helps optimize stamping structure, tooling feasibility, and overmolding compatibility during development.

What We Manufacture

Three product families, one supplier

If your sensor project needs metal contact parts, structural brackets or custom formed components — we develop them alongside your plastic molding.

Electrical Contact Components
Electrical Contact Components

High-precision stamped terminals and connector metal parts for reliable signal transmission in sensor and automotive applications.

Sensor Connector

Electrical Systems

ECU Contact

Metal Brackets & Structural Components
Metal Brackets & Structural Components

Custom stamped and bent metal brackets supporting sensor mounting and mechanical integration — from prototype to mass production.

Sensor Bracket

Mounting Frame

Shielding Parts

Custom Metal Components
Custom Metal Components

From prototype to mass production for customized metal parts requiring complex forming, multiple operations or special surface finishes.

Cable Support

Heat Shield

Structural Insert

Bracket Solution

Custom Metal Bracket Manufacturing

A structured development path from customer drawing to qualified mass-production bracket — fully in-house.

Crankshaft Position Sensor Part
Applications
Automotive Sensor Mounting
Positioning & vibration-resistant.
ECU Bracket
Sheet metal housing support
Cable Support
Routing & strain relief
Industrial Equipment
Machine bracket & frame
01
Customer Requirement
2D / 3D drawing, tolerance spec, material.
02
DFM Review
Bend radius, hole clearance, springback analysis
03
Stamping Tool Development
In-house progressive die design & machining
04
Bending & Forming
CNC bending, multi-axis forming, spring-back correction
05
Surface Treatment
Zinc plating, nickel, powder coat, anodising
06
Final Assembly & Inspection
CMM check, PPAP documentation, delivery

Material Capability

The Right Material For Every Function

Brackets need strength. Contacts need conductivity. We specify and stock the grades that sensor and automotive applications demand.

Steel

Structural brackets & housings.

Steel

Structural brackets & housings.

Steel

Structural brackets & housings.

Steel

Structural brackets & housings.

Steel

Structural brackets & housings.

Steel

Structural brackets & housings.

Manufacturing Process

Metal Forming Process

Click each stage to understand what happens — and why it matters for your part quality.

Material Selection
01
Progressive Stamping
02
Precision Punching
03
Bending / Forming
04
Deburring
05
Surface Treatment
06
Assembly
07
Material Selection
Steel (SPCC, SUS304, carbon steel), copper alloy, brass, phosphor bronze, or aluminium — selected based on mechanical load, conductivity, corrosion environment and cost target. Material certification provided with every order.

Tooling Development

In-House Tooling - Faster, Traceable, Modifiable

Progressive dies designed and machined in-house. No tooling black box, no third-party delays when your design changes.

in-house-tooling
01
Tool Design & Simulation
Strip layout, station planning, clearance calculation in-house
02
Progressive Die Machining
Wire EDM, CNC grinding. Punch/die tolerance ±0.003 mm
03
Tool Trial & First Article
T0 samples measured 100% before customer submission
04
Rapid Modification
Design change corrections completed in 24–48 hours in-house
05
Tool Life Management
Scheduled PM, wear tracking, condition report on request
±0.003mm
Die tolerance
48 hr
Modification Turnaround
100%
First article check

Precision & Quality Control

Quality built into the process, not inspected at the end

CMM dimensional inspection
Critical dimensions verified on Zeiss CMM. Cpk ≥ 1.67 for key features. Reports issued per lot.
Automated visual inspection
100% optical check for burr, crack, deformation and surface defects before shipment.
Plating thickness & adhesion test
X-ray fluorescence (XRF) measurement of plating thickness. Salt spray corrosion test per ASTM B117.
Statistical process control (SPC)
Key dimensions tracked in real-time. Process window documented for PPAP. Data shared with customer on request.
IATF 16949 quality system
Third-party certified. FMEA, control plan, MSA, SPC — full PPAP package for automotive customers.
Quality Built Into The Process
Quality Built Into The Process

Applications

Stamped Components Across Sensor Applications

Metal stamped and formed parts across automotive, industrial and electronics end markets.

Automotive Sensor Mounting Bracket
Automotive
Industrial Equipment
Industrial Equipment
Electronics
Electronics

Project Examples

From challenge to qualified production

Representative cases — detail available under NDA.

Automotive Sensor Mounting Bracket
Automotive · Bracket
Automotive Sensor Mounting Bracket

SPCC 1.5mm

Zinc plated

Mass production

Challenge

Lightweight and stable mounting solution for vibration-intensive environment. Assembly integration with plastic sensor housing.

Solution

Progressive stamped + CNC bent bracket. DFM co-developed with customer. Metal + injection-molded housing delivered as sub-assembly.

Cable Support Component
Automotive · Forming
Cable Support Component

SUS304 0.8mm

Passivated

Mass production

Challenge

Improve cable routing reliability in high-temperature underbody environment. Corrosion resistance required.

Solution

Custom forming design in SUS304. Integrated clip and retention features stamped in single progressive tool.

Sensor Connector Terminal Strip
Industrial Sensor · Terminal
Sensor Connector Terminal Strip

Phosphor Bronze

Au + Ni plating

Mass production

Challenge

Low contact resistance, 10,000+ mating cycle life. Tight pitch requirement in small connector housing.

Solution

Precision progressive stamped terminals in C5191. Selective gold plating on contact area. 100% electrical test before shipment.

FAQ

Common Questions

What is the minimum order quantity (MOQ)?
Our MOQ depends on the part design, material, tooling requirements, and production volume. For new projects, we support prototype runs and low-volume production before moving into mass production. Please contact us with your drawings and requirements for a customized quotation.
The sample lead time typically ranges from 3~4 weeks, depending on part complexity, tooling requirements, and material availability. We provide ZEISS dimensional inspection reports and validation samples to ensure the parts meet your specifications before mass production.
Yes. We provide various surface finishing solutions through qualified partners, including nickel plating, tin plating, gold plating, zinc plating, and other customized surface treatments. We work closely with our customers to select the appropriate coating based on corrosion resistance, conductivity, and application requirements.
Burr control is managed through optimized tooling design, stamping process control, and dedicated deburring processes.

For parts with strict burr requirements, we use specialized deburring equipment to remove sharp edges and residual burrs after stamping. Critical areas are inspected during production to ensure the parts meet customer specifications and functional requirements.
Yes. We support automotive-grade quality documentation, including PPAP (Production Part Approval Process), dimensional reports, material certificates, capability studies (CPK/PPK), control plans, and inspection reports according to customer requirements.
Yes. With our integrated manufacturing capabilities, we can support both metal stamping parts and injection-molded components for assemblies. Our engineering team can assist with DFM analysis, tooling development, and process integration to improve product performance and manufacturing efficiency.
We support stamping of various metals, including stainless steel, copper alloys, brass, aluminum, and carbon steel. Material selection can be optimized based on mechanical strength, electrical conductivity, corrosion resistance, and application requirements.

Get a Quote

Tell Us About Your Part

Talk to an engineer, not a chatbot

Send your requirements and a real application engineer will respond within one business day with feedback and pricing.

Address:
No. 101/102, W3 Bldg, Tian’an Shenchuanggu, 178 Dongshen Road, Dongguan 523690, Guangdong523000
Response Time:
Within 1 Business Day
Export Experience:
30+ Countries Served
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